Heavy Duty Dongfeng 6X4 18cbm 20 Cubic Waste Collector Garbage Compactor Truck Price

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Product specification

"ZOOMLION" brand ZBH5250ZYSDFE6 25 Tons Compressed Garbage Heavy Truck is a brand new back-loaded compressed garbage truck independently developed and designed by Changsha Zoomlion Environment Industry CO.,LTD.The vehicle is modified with Dongfeng Tianlong type II chassis and other components such as garbage container, filler, pusher, feeding mechanism, filler cover, hydraulic system, pneumatic system and electrical system.

This car is characterized by high efficiency, concise and beautiful appearance, excellent performance, and humanized control and operation modes.Bi-directional compression technology is used to collect and transport urban domestic garbage with large loading capacity, and its comprehensive performance reaches the leading level of similar products in China.High quality components are selected for core components such as hydraulic and electrical, which provide high operational stability.In addition, several feeding mechanisms can be selected: the 120L/240/660L plastic drum turning mechanism, the 120L/240L plastic drum turning mechanism, the drum (bucket) turning mechanism, the bucket turning mechanism, the bucket lifting mechanism and the turning drum turning mechanism.

Functions
It has many functions such as garbage collection, automatic loading and compaction, loose garbage compression, garbage transfer and dumping, etc.
Working principle: When filling garbage, the garbage in the garbage bucket is first dumped into the filler hopper by the cylinder-driven feeding mechanism. When the filler bucket is filled with garbage, the scraper opens and the sliding plate drives the scraper to move down along the sliding rail together. The scraper is inserted into the garbage for crushing and first compression. The scraper rotates around the articulated point to further compact the garbage. When the scraper is in place, it moves up with the sliding plate The garbage is further compacted and filled into the trash can where the slider and scraper return to their original position and a pressure filling operation is completed. The whole working process is automatically controlled. When garbage is filled continuously, push shovel gradually recedes under the action of extrusion force, making garbage evenly fill the entire garbage container.
When the garbage is unloaded, the locking hook is opened automatically by electrical control, the filler is lifted, and the pressure filling mechanism carries out the preparation work for garbage unloading of the recycling cleaning hopper residual garbage, and the pushing shovel is pushed out until the garbage unloading operation is completed. After the garbage unloading is completed, the filler descent action is carried out, pushing shovel back to a certain distance automatically is completed, the filler descends and locking action is completed, so far the garbage unloading operation is completed completely.

Application

It is mainly suitable for barreling, bagging and bulk domestic garbage collection and transportation in urban residential areas, communities, large factories, mines and institutions. In order to do a good job in cleaning and handling large pieces of garbage, ZOOMLION Environment has developed a large piece of garbage compressor to quickly crush and collect heavy pieces of garbage, simplify the cleaning process and reduce the labor intensity of environmental sanitation workers.
In particular,25 tons Tons Compressed Garbage Heavy Truck(hopper type + built-in induction configuration) has the capacity of handling large pieces of domestic garbage, which can crush and fill large pieces of domestic garbage such as furniture, sofa, waste household appliances, simplify the cleaning process and reduce the labor intensity of environmental sanitation workers. This product (drum-turning configuration) can be transferred with our small-tonnage transporter. The new mobile-vehicle-to-vehicle mode of receiving and transporting is a new mode of receiving and transporting by means of large compressed garbage truck and small collection truck. It has the features of good environmental protection in the docking area, low operating cost of the mode of receiving and transporting flexibly in the docking area. In addition, the product has a variety of drum (bucket) mechanisms, suitable for different users of a variety of garbage collection methods.

Main structure &performance features
1.Chassis
Chassis. Tianlong DFH1250D4 type II automobile chassis produced by Dongfeng Automobile Co., Ltd. is adopted for refitting,,it has strong power and carrying capacity.The chassis is the most advanced and reliable in China, which meets the national VI emission standards
Engine.It uses Dongfeng Cummins D6.7NS6B290 Diesel engine with rated power 213kW and rated speed 2300r/min, which meets the national VI emission standards.
2. Major structural components
Type ZBH5250ZYSDFE6 25 tons Tons Compressed Garbage Heavy Truck is mainly composed of garbage container, filler, pusher, feeding mechanism, filler cover, sewage collection system, guardrail, splash prevention system, hydraulic system and electrical system. The details are as follows:
Type II chassis Push shovel (in box) Dustbin The filler Lid of filler

Hydraulic system guardrail electrical system Feeding mechanism
Dustbin
The garbage truck box is a component for the product to collect and store domestic garbage, and it is also a connection base for important components such as filler and chassis. Its reasonable structural design and material selection ensure the optimization of product performance: the steel plates in contact with the garbage are made of high-quality weathering steel, which has strong corrosion resistance and prolongs the service life of the product; the horizontal section of the garbage bin is a rectangular frame and the longitudinal section is a trapezoidal frame , Both sides, bottom and top surfaces are all arc-curved surface design, the whole machine is beautiful and generous, and the overall structure has high strength and rigidity. The bottom of the garbage truck box is designed with a filler locking mechanism.
The filler
The filler is a component used by the product to compress and reduce the volume of domestic waste. The pressure filling mechanism on the filler completes the process of compressing the garbage in the filler hopper and filling it into the garbage bin through the sliding movement of the sliding plate and the rotation of the scraper. The bottom of the filler is designed with a waste water tank to improve the product's capacity to store waste water; the front face of the filler is equipped with a sealing strip and forms a sealing structure with the rear face of the waste bin to effectively prevent leakage of waste water.
Lid of filler
The filler cover is used to shield the device to prevent trash and odor from leaking out. The opening and closing of the filling cover is completed by the connecting mechanism and driving.
Feeding mechanism
The feeding mechanism is a component that pours the garbage in the garbage collection container into the hopper of the filler. According to the different scope of application of the collection container, this component can be divided into bucket tipping mechanism, bucket tipping mechanism and bucket bucket mechanism. The bucket tipping mechanism can adapt to 120L/240L/660L/1100L standard plastic buckets, 300L iron buckets and 800L iron buckets. It can be adapted to 1400L covered garbage hopper, and the bucket mechanism can be adapted to 3350L large garbage hopper. The process of dumping garbage into the filling hopper is realized by a hydraulic cylinder driving a four-bar linkage mechanism.
Push shovel
The push shovel is manufactured by welding high-quality profiles and weather-resistant steel plates to perform unloading for the product. The dozer is inside the trash can and is driven by the four-stage hydraulic oil along the trash can to complete the unloading operation.
Guardrail

The guardrail is installed by cross beams and high-quality carbon steel brackets, beautiful appearance and generous bracket installation.
3. Operation mode
The vehicle adopts the control mode of "motion controller + CAN bus operation panel". The operation of the vehicle is realized by 3 operating devices, one of which is located in the operating panel in the cab, and the other two are located in the operating box on the right side of the rear of the vehicle and the left side of the vehicle.

The control panel is located in the cab, and the driver can complete the dozer unloading work without getting off the car:

The functions of the buttons on the cab control panel are described in the following table:

Button symbol	Button name	Button function
	Power supply	Press the button 2S, the indicator light turns green, and the upload system power is turned on. Press this button again, the indicator light turns red, and the upload system power turns off.
	Stop	Stop the current action.
	Work lights	Press the button, the work light turns on, press the button again, the work light turns off。
	backlight	Press the button, the panel background light is on; press the button again, the panel background light is off.
	Maintain	Press the button 2S, the indicator light turns red, enter the maintenance mode, the engine is idling, the buzzer beeps; press this button again, the indicator light turns green, enter the automatic mode.
	Back zone operation	Press this button, the pressure-fill indicator will turn red and enter the pressure-fill mode; press this button again, the pressure-fill indicator will turn green, and enter the unloading mode.
	Full pressure indicator	When the dozing shovel return proximity switch senses, the full pressure indicator will turn on, otherwise it will not turn on
	Shackle indicator	When the lock hook proximity switch is not sensing, the lock hook indicator light turns on, otherwise it does not light up.
	Loader up	Jog action, the lock hook is opened, the loader is lifted, the engine is at the working speed, the buzzer beeps, and after the up is in place, it will automatically clean up the garbage.
	Loader down	Jog action, the loader descends, the lock hook is locked, the engine is at working speed, and the buzzer buzzes。
	Push shovel out	Jog action, when the lift proximity switch is sensed, the Push shovel can be pushed out, the engine working speed
	Push shovel recovery	Push shovel recovery operation is invalid.

The function description of each button on the rear control panel is shown in the table below:

The vehicle can be equipped with an optional video rear view system. Multimedia real-time monitoring system can be selected to monitor the information of pressure filling, loading, unloading and reversing to protect the safety of vehicle operation. It can be equipped with a wireless remote control box to ensure the safety of the operator's work.

Main performance and characteristics
Strong corrosion resistance and abrasion resistance. The material of the main components, trash bins, dozers, fillers and other parts in contact with the garbage are made of high-strength weathering steel or wear-resistant steel, with outstanding overall structural performance, strong corrosion resistance and abrasion resistance.
● The trash can is beautiful in appearance and reliable in structure. The transverse section of the trash box is a rectangular frame and the longitudinal section is a trapezoidal frame. Both sides, bottom and top surfaces are all arc-shaped designs. The whole machine has a beautiful and generous appearance, and the overall structure has high strength and rigidity.

●Strong loading capacity and high work efficiency. It adopts advanced two-way compression technology and high compression ratio, which is a leading position in the industry. The loading time is short, the cycle time of one filling operation is less than 24 seconds, the cycle time of one unloading operation is less than 55 seconds, and the hopper volume of the filler is 2.4 m³. The arc-shaped scraper scraping surface of the pressure filling mechanism adopts the unique design of S-shaped arc surface, and the scraping surface is composed of two arc surfaces. When the scraper scraping action is performed, the two arc surfaces generate a compression force perpendicular to the normal direction of the tangent surface, which can achieve the pre-compression effect on the loose garbage in the hopper of the filler, and improve the efficiency of the pressure filling operation. The garbage collection and transportation process is efficient and fast, and it is a leader in the industry.

● The advanced control technology is different from the traditional PLC control mode commonly used in the domestic industry. The product adopts the most advanced "CAN bus + special controller mode" in the control mode, which has high degree of automation, good reliability, low failure rate and service life. long. The engine power output control is fully automated through the electrical system to ensure that the engine can automatically accelerate and idle in each operating state of the garbage truck, avoiding power loss and system heating, low fuel consumption, and good economy.

● The hydraulic and electric integrated hydraulic cylinder technology The scraper cylinder and the sliding plate cylinder adopt the built-in high pressure proximity switch of the cylinder, that is, the proximity switch element and the cylinder are combined into one. This technology can realize the precise control of the action of the pressure filling mechanism and significantly improve the control logic of the product. Reliability and accuracy. At the same time, the hydraulic shock of the hydraulic cylinder is small, and the operating noise is low.

● Sealing treatment eliminates secondary pollution. Garbage is in a closed state during compression, filling and transportation. The joint surface of the filler and the garbage bin is sealed with double-layer rubber, and a sewage diversion device is installed at the seal to ensure that the sewage will not drip and spray during the collection and transportation process (double sealing technology). The filler cover completely covers the filling port of the filler, which eliminates the phenomenon of flying garbage and dust caused by the disturbance of the tail air flow during the transfer process, and reduces the odor pollution at the same time.

In order to ensure the sealing of the rear end of the trash can and prevent sewage from flowing out, an innovative design of independent lock hooks is used to lock the filler. The sealing strip at the junction of the rear end of the trash can and the filler is always in a compressed state. It ensures the good sealing performance of the bonding surface of the filler and the trash bin, and avoids secondary pollution caused by sewage dripping. (Independent locking mechanism)

●
High safety: There are emergency brake buttons on the left and right sides of the loader. Press the button in an emergency to cut off the power of the whole vehicle, realize the stop of work in any state or any position, and ensure the safety of operators and equipment. The side of the trash bin is equipped with an anti-drop switch to prevent the loading device from being lifted and the loading device is lowered and threatening the safety of people; the product is equipped with an alarm device and a contact function button at the rear, which can be used for safe operations. The alarm reminds the operator to operate carefully and realize the communication between the operator and the driver; the advanced hydraulic lifting safety circuit, even if the hydraulic oil pipe bursts during the lifting of the filler, the filler will not suddenly drop and cause a vicious accident; garbage; There is a safety brace on the box to prevent the filler from falling down and hurting people; the product is affixed with safety signs to guide the operator to operate safely.

● Realization of "car-car" docking and transfer The loader cover adopts a pneumatic cylinder-driven folding form, and the optimized design of the barrel-turning rack layout of the feeding mechanism can realize docking and transfer with the rear-loading ZZZ series transfer vehicle.

● Highly adaptable Users can choose different bucket (bucket) mechanisms according to different garbage collection methods: standard trash iron bucket ZBT59003-88 (300 L), plastic trash can (120L, 240L, 660L, 1100L), random Car trash bucket (800 liters), bucket mechanism (1400L) and bucket mechanism (3365L).
●The humanized operation control operation control box is installed in the cab and the rear of the vehicle. The operation control box in the cab can control pushing and unloading and select the operation mode. The operation control box in the rear of the vehicle controls the pressure filling mechanism and the bucket mechanism. Operation, use and operation are very convenient, especially in the landfill, the operator does not need to get off the truck to complete the unloading.

● High-quality electric and hydraulic components The product is equipped with a high-quality low-noise multi-way valve with proportional characteristics, which can effectively eliminate the fluid impact noise at the moment of hydraulic reversing, and improve the current nuisance problem during the operation of garbage truck products. The industry is the first in the industry to design a hydraulic oil filter at the inlet of the reversing valve to purify the hydraulic oil to the greatest extent, avoid the jamming of the hydraulic valve, and improve the reliability of the product. The key components of the electrical system are all internationally renowned brand components, such as proximity switches and control buttons, which improve the reliability of the garbage truck.


● The use of high-quality wear-resistant engineering plastics, The pressure-filling mechanism, the skateboard movement pair and the movement pair of the dozer on the trash bin track all adopt the "slider" movement form. Self-lubricating function and self-removing garbage ability.

● The pipeline layout is beautiful and reliable. The hydraulic system adopts the ferrule type pipeline, which is beautiful in appearance and good in repeated disassembly and assembly. Compared with ordinary welded pipes, it can reduce the impact of impurities on the performance of the hydraulic system.
●
Reliable and user-friendly configuration. Multimedia real-time monitoring system can be selected to monitor pressure filling, feeding, unloading and rear view information to protect the safety of vehicle operation. It can be equipped with a wireless remote control box to ensure the safety of the operator's work.
● Aluminum alloy guardrail: The side guardrail is made of aluminum alloy profile, the overall appearance is beautiful, and it can be fully recycled to prevent waste of resources and environmental pollution.

Large domestic waste collection
This product has the capacity of large domestic waste removal and transportation. It is a transfer equipment connecting the large domestic waste collection point to the large domestic waste treatment plant. It can break, compress and transfer the large domestic waste in situ, solve the problems of difficult loading and large transportation volume of large domestic waste, simplify the removal and transportation process and reduce the labor intensity of sanitation workers.
Compared with traditional compression garbage trucks, this product can decompose, compress and transfer large domestic garbage mainly based on the following goals:
Super crushing force: The pressure filling mechanism adopts the design concept of "skateboard cylinder built-in". During the process of pressing garbage, the large cavity of the skateboard cylinder drives the slide plate downward to generate a rated crushing force of up to 300 KN. The ability to squeeze and crush garbage is extremely strong.

Convenient feeding: The filling hopper has a volume of 2.4 m³, a feeding opening width of 1972 mm, and a hopper longitudinal length of 1700 mm, which is designed to facilitate the filling and feeding of large domestic waste;

Special protection: Innovative use of built-in sensors in the hydraulic cylinders of the pressure-filling mechanism to solve the problem that the external sensors are easily damaged by large-sized garbage when large-scale domestic waste is pressure-filled;
Wear-resistant and reliable: In view of the wear-resistant problem of large-scale domestic waste on vehicles, the filling bucket is made of wear-resistant steel, and the scraper is made of high-strength steel. The overall structure of the structure is outstanding, reliable and durable.
This product is mainly suitable for the collection and transfer of large household garbage such as waste sofas, mattresses, waste wooden boxes, and waste home appliances (waste refrigerators).

Main technical parameters

Our mission is to let innovation inject the soul into product design and allow the Heavy Duty Dongfeng 6X4 18cbm 20 Cubic Waste Collector Garbage Compactor Truck Price to create greater value for customers. Many enterprises are having great impact on the world and we believe that we are. We give full play to the company's industrial development, resource allocation and innovation advantages to achieve rapid development of the company.

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