Japan Brand 4t Hook Lift Truck, Japan Elf Roll off Truck

With the mission of 'committed to becoming a leading manufacturer of Watering Vehicle, PURE ELECTRIC Washing And Sweeping Vehicle, Zoomlion Road Washing And Sweeping Truck For Road Maintenance', we explore our own advantages and integrate resources, and continue to create value for customers with more flexible and professional solutions and services! We accumulate manpower and build the enterprise stronger and bigger on cultivating a high-quality staff team. We will continue to deepen internal management and continue manufacturing.

Product Overview

ZBH5040ZZZBYABEV PURE ELECTRIC Self-loading garbage truck is a pure electric self loading and unloading garbage truck independently developed by Changsha Zoomlion Environmental Industry Co., Ltd. according to market needs. The vehicle is refitted with BYD pure electric class II chassis and special working devices such as dustbin, feeding mechanism, subframe, filling mechanism, hydraulic system and electric control system.
The car has beautiful appearance, novel creativity, high efficiency, environmental protection, zero emission and reliable superior performance.

Functions

It has many functions, such as garbage collection, garbage transfer, garbage compression and docking unloading.

Application

ZBH5040ZZZBYABEV PURE ELECTRIC Self-loading garbage truck can match 240L / 660l standard plastic bucket.

Main structure &performance features
Class II chassis Dustbin Hydraulic system Filling device Electrical system

Chassis

Chassis. Byd10411n7bevd5 pure electric class II chassis of BYD Automobile Co., Ltd. is adopted for modification, with strong power and strong bearing capacity. This chassis is a domestic pure electric chassis with advanced performance and reliable quality.
Drive motor. Tz180xse permanent magnet synchronous motor of BYD Automobile Co., Ltd. is adopted, with rated power of 50KW and peak power of 80kW.
Drive motor controller. The drive motor controller of ktz38x50s4a0 of BYD Automobile Industry Co., Ltd. is adopted.

Dustbin

The loading method of the dustbin is rear high-level loading, and the unloading method is backward tipping unloading.
The closed design of the dustbin has a scraper mechanism, which can compress loose garbage, with high net load rate and transfer efficiency and low operation cost.

Feeding device

The rear of the vehicle is equipped with a double barrel loading mechanism, which can match 240L / 660l standard barrels.

Operation mode

The vehicle adopts the control mode of "controller + can bus". Using high-quality electrical components at home and abroad, different control procedures are compiled according to different requirements to realize vehicle intelligent control, safety control and humanized control operation. The controller has short-circuit self-protection, so the system has the characteristics of high reliability, convenient operation and maintenance.
Vehicle operation:
1) Operation box in cab. It is located on the right front of the dashboard in the driver's seat and on the panel of the central console in the driver's cab, as shown in Figure 1. It is mainly used for work lights, unloading, emergency stop, condition selection and other operations;
2) Emergency stop button. Button for emergency stop located at the rear of the left side of the vehicle. See Figure 2;
3) Remote control. It is used to control the loading, unloading and pressure filling cycle of the dustbin, as shown in Figure 3;
4) Vehicle rear operation panel. It is located at the right rear side of the vehicle, as shown in Figure 4. It is mainly used for loading, unloading and pressure filling cycle of the dustbin.



Main technical parameters

Item		Unit	Parameter
Vehicle parameters	Curb mass	kg	3310
	Max total mass	kg	4300
	Rated load mass	kg	860
	Shape size(lengths*width*height)	mm	5270×1960×2420
	Min ground clearance	mm	155
	Approach angle / departure angle	°	19/15
Chassis parameters	Type,Category,Manufacturer	BYD10411N7BEVD5、 Class II chassis, BYD Automobile Co., Ltd
	Seats	2
	Engine type,Manufacturer	TZ180XSE、 Changsha BYD Automobile Co., Ltd
	Rated power of drive motor	Kw	50
	Peak power of drive motor	Kw	80
	Type and manufacturer of power battery	Lithium iron phosphate battery, Shanwei BYD Automobile Co., Ltd
	Model and manufacturer of drive motor controller	KTZ38X50S4A0、 BYD Automotive Industry Co., Ltd
Operating performance	Feeding cycle time	s	≤20
	Unloading cycle time	s	≤45
	Pressure filling cycle time	s	≤20
	Matched garbage can	L	240/660
	Bin volume	m3	3.8
Driving	Driving range of electric vehicle (constant speed method)	km	280
	Maximum speed	km/h	90
	Max permissible gradient	%	20
	Min turning diameter	m	12

Main advantages

Superior performance

1) Dustbin. The garbage box structure is advanced. The overall stressed structural parts are designed reliably, and all mechanisms are firm and reliable. The side plate is made of high-strength and high-quality steel, which is bent at one time. The bottom plate is designed without girder, with reasonable rigid matching, convenient garbage dumping and easy cleaning. The dustbin adopts leak free ship design to ensure no sewage drip.

2) Filling mechanism. The pressure filling mechanism is arranged on the dustbin and is a device for filling and compressing loose garbage. The pressure filling device is composed of scraper, scraper oil cylinder and its components. The scraper is installed on the dustbin and can rotate. The compaction mechanism can compress the loose garbage, with high net load rate and transfer efficiency and low operation cost.

3) Feeding mechanism. The feeding mechanism is arranged at the rear of the vehicle and is a device for collecting barreled garbage into the dustbin. The feeding process includes three steps: bucket hanging, bucket lifting and bucket turning, with stable and reliable mechanism and high operation efficiency; It can dump two 240L plastic garbage cans at one time, and can turn over 240L / 660l plastic garbage cans, with high applicability; The high-level unloading mode is adopted to reduce the leakage of sewage, the unloading is fast and clean, and the secondary pollution is reduced.

Excellent quality

High accessory configuration. Hydraulic and electrical control components are international or domestic well-known brands with excellent quality and high reliability.
Aluminum alloy guardrail. The side guard rail is made of aluminum alloy profile, with beautiful overall appearance, full recovery and no waste of capital and environmental pollution.

Safe and reliable

Equipped with buzzer alarm system. The buzzer can give an alarm sound during unloading operation.
Provide dustbin safety brace. It can provide reliable safety protection during maintenance.
Emergency stop buttons are set on the left and right sides. In case of danger, the operation can be stopped urgently to ensure safety.
The rear of the vehicle is provided with safety legs. When the dustbin is unloaded, the safety outrigger is opened to ensure the stability of the whole vehicle during unloading.
The vehicle body is equipped with a plurality of safety warning labels. Remind the operator to pay attention to safety.

Operation process

Step 1: garbage loading. The garbage truck opens the scraper and dumps the garbage in the bucket.
Step 2: start the scraper. Squeeze the loose garbage to the front of the dustbin, and transfer it after the scraper is reset.
Step 3: dump. According to different collection and transportation modes, the following operation modes can be adopted:
① Reach the garbage station, stretch out the outrigger, tip over the dustbin, open the scraper and dump the garbage.
② Connect with the large and medium-sized garbage compression vehicle, stretch out the outrigger, tip over the dustbin, open the scraper and dump the garbage.
③ Connect with the large and medium-sized integral station, stretch out the outrigger, tip over the dustbin, open the scraper and dump the garbage.

'Create value for customers and employees and create social benefits' is our business philosophy. We adhere to this purpose, devote ourselves to technological innovation, improve market competitiveness, and strive to be the pioneer of Japan Brand 4t Hook Lift Truck, Japan Elf Roll off Truck industry. We appreciate and thirst for capable and responsible people who share the company's culture, and respect and strive to stimulate the vitality and creativity of each employee. We always attach importance to product quality, regard quality as life, and insist on quality as always.

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