12 Tons Compressed Garbage Truck

Product overview
"Zoomlion" brand ZBH5120ZYSDHE6 12 Tons Compressed Garbage Truck is a new generation of post-loading compressed garbage truck independently developed and designed by Changsha Zoomlion Environmental Industry Co., LTD. The vehicle is beautiful in appearance, excellent in performance, advanced in control, and adopts bidirectional compression technology to complete the collection and transfer of urban household garbage, with strong loading capacity, and its comprehensive performance has reached the advanced level of similar domestic products.

Functions overview
With garbage collection, garbage automatic loading and compaction, loose garbage compression, garbage transfer and dumping and other functions.
Working principle: When the stuffing bucket is filled with garbage, the scraper is opened, and the skateboard drives the scraper to move down together, and inserts it into the garbage for crushing and compression for the first time. The scraper turns forward and compacts the garbage further. After the scraper is in place, it moves up with the skateboard, compacts and loads the garbage into the garbage bin, and then returns to the starting position. The whole working process is automatically controlled, and when the garbage is continuously pressed, the shovel is gradually retreated under the action of extrusion pressure, so that the garbage is evenly filled with the whole garbage can. When the vehicle discharges the garbage at the disposal (or landfill) site, lift the loader and push the shovel backward to push the garbage out of the garbage bin in a horizontal direction.

Scope of application
It is mainly suitable for the collection and transportation of barreled, bagged and bulk household garbage in urban residential areas, communities, large factories and mines, institutions and colleges.

Main structure and performance characteristics
ZBH5120ZYSDHE6 12 Tons Compressed Garbage Truck is mainly composed of chassis, dustbin, filler, push shovel, feeding mechanism, hydraulic system, electric control system and other components, the specific introduction is as follows:

1. Chassis
Chassis: modified DFH1120B4 type ii automobile chassis produced by Dongfeng Commercial Vehicle Co., LTD., with strong power and strong bearing capacity, the chassis is one of the most advanced and reliable national six emission commercial vehicle chassis of the current 12-ton system made in China.

Engine: Dongfeng Cummins D4.0NS6B185 diesel engine, rated power 136kW, rated speed 2400r/min, emissions up to the national sixth standard.
2. Jacket structure
Push the shovel

The push shovel is made of high quality profile and weathering steel panel welded together. It is the part of discharging for the product. The push shovel is arranged inside the dustbin and is driven by two hydraulic cylinders to slide along the dustbin track to complete unloading.
Bin
Dustbin is the part of the product for the collection and storage of household garbage, and is also the connection matrix of important parts such as fillers. Its reasonable structural design and material selection ensure the optimization of product performance; The inner cavity adopts high-quality weathering steel with strong corrosion resistance, high ultimate strength, strong corrosion resistance and long service life, especially suitable for corrosive working environment; The side plate adopts the whole plate bending molding, the curved surface design improves the stiffness of the whole frame and increases the aesthetics; The bottom of the bin is designed with a filling device locking mechanism.
The loading device
The filler is a part of the product that compresses and reduces the volume of household garbage. The pressure filling mechanism on the loader compresses the garbage in the hopper of the loader and loads it into the garbage box through sliding motion and scraper rotation. The bottom of the filling device is designed with sewage tank to improve the product sewage storage capacity; The front end face of the filling device is equipped with a double sealing strip, and forms a sealing structure with the rear end face of the dustbin to effectively prevent sewage leakage; High hardness wear-resisting steel is used in the hopper of the loading device, which improves the durability of the product.
Feeding mechanism
The feeding mechanism is the part that dumps garbage from the garbage collection container into the hopper of the filler. Depending on the range of the collection container, the bucket volume that the part can adapt to is different. The process of garbage pouring into the packing bucket is realized by the hydraulic cylinder driving the four-link mechanism.
The filling machine cover

The filler cover is used for shielding the filler hopper to prevent garbage scattering and odor leakage. Through connecting rod mechanism and cylinder drive to realize the filling cover open and close lock.
Guardrail is an assembly
Guardrail assembly by aluminum beam and high quality carbon steel bracket assembly, beautiful appearance generous.
3. Job operation mode
The vehicle adopts the control mode of "motion controller +CAN bus operation panel". The operation of the vehicle is realized by three operating devices, one of which is located in the operating panel of the cab, and the other two are located in the operating box on the right side of the rear of the vehicle and the left side of the vehicle.

The control panel is located in the driving room, so the driver can complete the pushing, shoveling and unloading work without getting off:

The functions of each button on the cab control panel are described in the following table:

Button symbols	The name of the button	Button function
	The power supply	Press the button 3S, the indicator turns green, install the system power on, press the button again, the indicator turns red, install the system power off.
	stop	Stops the current action.
	Work light	Press the button, the work light on, press the button again, the work light off.
	Background light	Press the button, panel background light; Press the button again, and the panel background light is off.
	maintenance	Press the button 3S, the indicator turns red, enter the maintenance mode, the engine is idle, the buzzer beeps; Press this button again, the indicator light turns green and enters automatic mode.
	Area after operation	Press this button, the filling indicator turns red and enters the filling mode; Press this button again, the pressure filling indicator turns green and enters the unloading mode.
	Full indicator light	When push shovel back close to switch induction, pressure full indicator light becomes bright, otherwise not bright.
	Hook indicator light	When the hook proximity switch has no induction, the hook indicator light becomes bright, otherwise it will not be bright.
	The filler is lifted	Point action, the lock hook is opened, the filler is lifted, the engine is working speed, the buzzer is ringing, lifting in place, automatic garbage cleaning.
	The filler goes down	Point action, the filler drops, the lock hook locks, the engine is working speed, the buzzer buzzes.
	Push the shovel out	Point action, when the lifting proximity switch sensing, push shovel can be pushed out, engine working speed.
	Push the shovel back	Push and shovel back: this action is only used for debugging and maintenance conditions. Press the button to retract the shovel.

The following table describes the functions of buttons on the rear area control panel:

Main technical parameters of the product

Main Advantages
1、 Superior performance
Environmental protection:
1. Reasonable working speed and excellent components, control the vehicle working noise, reduce noise pollution;
2. Double layer rubber seal is adopted at the joint surface of the filler and the dustbin, and sewage diversion device is arranged at the sealing place, which can divert sewage to the sewage tank of the filler, effectively prevent sewage leakage and reduce environmental pollution;
3. The filling device cover completely covers the filling device feeding port, eliminating the phenomenon of dust flying caused by tail airflow disturbance in the transfer process, and reducing odor pollution;

High efficiency:
1. Bidirectional compression technology, high garbage compression ratio, strong loading capacity;
2. The bucket volume of the filling device is large, and the feeding operation efficiency is high. The feeding operation cycle time is less than 10s(bucket turning type);
 
1. Different from the traditional PLC control mode widely used in the domestic industry, the product in the control mode of foreign advanced mature technology, using the most advanced "CAN bus + special controller mode", high degree of automation, good reliability, low failure rate, long service life;
2. The engine power output control is throttle control through the electrical system to achieve automatic control, to ensure that the garbage truck in its various operating states, the engine can automatically choose the acceleration and idle state, avoid power loss and system heating, reduce fuel consumption, good economy.
3. Multimedia real-time monitoring system can be selected to monitor the information of pressure filling, loading, unloading and reversing, so as to protect the safety of vehicle operation.
Large sewage capacity:
Two sewage tank structures on the right side of the dustbin and the lower part of the loader make full use of the vehicle space and have a strong sewage capacity.

1.High adaptability:
Different users can choose different bucket (bucket) institutions according to different garbage collection methods: standard garbage iron bucket ZBT59003-88 (300 liters), plastic trash can (240 liters, 660 liters, 1100 liters), small garbage bucket (800 liters), bucket tipping mechanism (1400L) and bucket lifting mechanism.
Strong corrosion resistance:
Dustbins, shovels, fillers and other main parts in contact with garbage are made of high strength weathering steel or wear-resistant steel, with outstanding overall performance, corrosion resistance and wear resistance.

2、High security:

Dustbin side is equipped with anti-drop switch, to prevent the misoperation of the loader after lifting the loader to threaten the safety of people; The product is equipped with an alarm device, which can alert the operator to operate cautiously when the operation involves safety. Advanced hydraulic lifting safety circuit, in the process of lifting the filler, even if the oil pipe burst, the filler will not suddenly drop to cause a malignant accident; Dustbin is equipped with a safety brace to avoid the filling device falling injury; There are safety marks on the products to guide the operators to operate safely.

3、Good quality
Hydraulic oil pump, hydraulic cylinder adopt domestic famous brand, the product is equipped with air-controlled multi-way valve, with high reliability. The industry takes the lead in the design of hydraulic oil filter at the inlet of the reversing valve, to maximize the purification of hydraulic oil, avoid the hydraulic valve stuck fault, improve the reliability of the product. The key components of the electrical system adopt well-known components at home and abroad, such as proximity switch and control button, which improves the reliability of the garbage truck.

4、 It is easy to operate
Job control box installed in the indoor driving and the rear respectively, driving indoor job control box can control push discharge and the choice of operation mode of the rear of the operation control box, control pressure filling of various institutions both pail and homework, the operation is very convenient, especially in the landfill, workers do not need to get off to complete unloading.

5、 Fine design

Beautiful and reliable pipeline layout:
The hydraulic system adopts sleeve type pipe, beautiful shape, good repeatedly disassembly and assembly, compared with common welded pipe can reduce the influence of impurities on the performance of the hydraulic system.

Aluminum alloy guardrail:

Side guardrail is made of aluminum alloy profile, the overall appearance is beautiful, and can realize full recycling, eliminate capital waste and environmental pollution.
Appearance beautiful and generous:
The transverse section of dustbin is rectangular frame, the longitudinal section is trapezoidal frame, both sides and the top surface are circular arc modeling, the whole machine modeling is beautiful and generous.

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