7 Tons Compressed Garbage Truck
ZBH5070ZYSEQY6 7 tons Tons Compressed Garbage Truck is a new generation after-loading compression garbage truck independently developed and designed by Changsha Zoomlion Environmental Industry Co., Ltd.
Product Introduction
ZBH5070ZYSEQY6 7 Tons Compressed Garbage Truck is a new generation after-loading compression garbage truck independently developed and designed by Changsha Zoomlion Environmental Industry Co., Ltd. The car adopts the Dongfeng National Class Ⅱ vehicle chassis, and is modified by adding trash cans, fillers, dozers, feeding mechanisms, hydraulic systems, electronic control systems and other components. The car adopts rear-mounted two-way compression technology, high work efficiency, simple and beautiful appearance, excellent performance, and humanized control and operation methods. The core components such as hydraulic and electrical are selected from high-quality components, and the operation stability is high. It is a reliable, efficient, simple and convenient garbage collection and transfer vehicle.
Function overview
It has multiple functions such as garbage collection, automatic garbage loading and compaction, garbage transfer and dumping.
Scope of application
It is mainly suitable for the collection and transfer of rural household garbage in barrels, bags and bulk.
The main structure and performance characteristics
The ZBH5070ZYSEQY6 7 Tons Compressed Garbage Truck is mainly composed of chassis, dustbin, filler, dozer, feeding mechanism, hydraulic system, electronic control system and other components. The specific introduction is as follows:
1. Chassis
Chassis. It adopts the EQ1075SJ3CDF second-class vehicle chassis modification produced by Dongfeng Motor Co., Ltd., which has strong power and strong carrying capacity. The quality of the chassis is reliable and reaches the national sixth emission level.
Engine. It adopts Anhui Quanchai Power Co., Ltd. Q23-115E60 diesel engine with a rated power of 85kW and a rated speed of 3000r/min, and its emissions reach the National Sixth Standard.
2.Upper-body structure
Dozer
The dozer is welded by high-quality profiles and high-quality high-strength manganese steel panels. It is a component that performs unloading of the product. The dozer is arranged inside the trash bin and is driven by a three-stage hydraulic cylinder to slide along the trash bin track to complete the unloading operation.
Trash can
The trash can is the part of 7 tons Tons Compressed Garbage Truck for collecting and storing domestic garbage, and it is also the connecting matrix of important parts such as filler. Its reasonable structure design and material selection ensure the optimal performance of the product; the inner cavity is made of high-quality high-strength manganese steel with high strength , Long service life; the side panel is formed by bending the whole board, and the curved surface design improves the rigidity of the overall frame while increasing the aesthetics; the waste bin is designed with a sewage drainage groove at the tail; the bottom of the waste bin is designed with a filler locking mechanism.
Filler
The filler is a part of this product that compresses and reduces the volume of domestic waste. The pressure filling mechanism on the filler compresses the garbage in the filler hopper through the sliding movement of the sliding plate and the rotation of the scraper and fills it into the garbage bin. The bottom of the filler is designed with a sewage tank to improve the storage capacity of product sewage; the front face of the filler is equipped with double sealing strips, and forms a sealing structure with the rear face of the trash bin to effectively prevent sewage leakage.
Feeding mechanism
The feeding mechanism is a component that pours the garbage in the garbage collection container into the hopper of the filler. According to the different adapting scope of the collection container, the adaptable barrel volume of this component is different. The process of dumping garbage into the filling hopper is realized by a hydraulic cylinder driving a four-bar linkage mechanism.
Guardrail assembly
The guardrail assembly is assembled by high-quality carbon steel beams and high-quality carbon steel brackets, with a beautiful appearance.
3.Operation mode
The vehicle adopts the control mode of "control box + controller + CAN bus operation panel".
Start the oil pump:
a) Open the ball valve on the oil suction line between the oil pump and the oil tank;
b) The gearbox operating handle is in the neutral position;
c) Press the power button on the control panel of the cab, and the power indicator will turn green;
d) Toggle the power take-off button in the cab;
e) The oil pump emits a low working sound, if there is no other noise, it has entered normal operation;
f) After the oil pump runs stably for 3-5 minutes, various operations on the main control panel can be carried out.
control Panel. Located at the front right of the driver's seat, the driver can complete the dozer unloading work without getting off the car.
The cab control panel and the functions of each button are introduced as follows:
Icon | Key name |
|
 | Power supply | Press the button for 3S, the indicator light turns green, and the system power is on. Press this button again, the indicator light turns red, and the system power is off. |
| Emergency stop | Stop the current action. |
 | Working lamp | Press the button to turn on the work light, and press the button again to turn off the work light. |
| Backlight | Press the button, the panel background light is on; press the button again, the panel background light is off. |
| Maintenance work | Press the button 3S, the indicator light turns red, enter the maintenance mode, the engine is idling, the buzzer beeps; press this button again, the indicator light turns green, enter the automatic mode. |
| Rear area operation buttons | Press this button, the upper indicator light turns red, and the operation box button at the rear of the filler (rear area) is effective; press this button again, the indicator light turns green, and the cab (front area) operation is effective. |
| Shackle indicator | When the lock hook proximity switch is not sensing, the lock hook indicator light turns on, otherwise it does not light up. |
| Loader lift | Jog action, the lock hook is opened, the loader is lifted, the engine is at the working speed, the buzzer beeps, and after the lift is in place, it will automatically clean up the garbage. |
| Loader down | Jog action, the loader descends, the lock hook is locked, the engine is at working speed, and the buzzer buzzes. |
| Dozer launch | Jog action, when the lifting proximity switch is sensed, the dozer can be pushed out, and the engine works at a rotating speed. |
| Dozer retracted | Dozer return: This action is only used for maintenance conditions. Press the "Retract" button to retract the dozer. |
Rear area control box. Installed on both sides of the tail of the vehicle loader, the left knob controls the extension and retraction of the outrigger cylinder (only applicable to models with the bucket mechanism); the right side is a six-hole button box, which is used by the operator to perform the lifting Bucket (bucket), unloading bucket (bucket) and pressure filling functions; the single-hole button on the left is the emergency stop button:
Left button box Six-hole button box on the right
Repair safety button. The anti-drop switch is installed on the lower left side of the box.
Six-hole button and function description:
Icon | Button name | Features |
| Single compression | A pressing and filling cycle consists of four sequential actions of the scraper opening, the sliding plate going down, the scraping plate closing, and the sliding plate going up to complete the garbage loading and compression. |
| Continuous compression | Press the "Continuous Cycle" button to repeat multiple pressing and filling cycles. To end the continuous cycle, first press the "emergency stop" button, and then press the "continuous cycle" button once, the cycle ends when it returns to the initial position |
| Action reversal | This action is mainly used for fault conditions. When an unexpected situation occurs in the pressure-filling cycle, press the "emergency stop" button to stop the pressure-filling cycle. Press the "action reversal" button, the action will circulate in the opposite direction from the stop. Only after returning to the initial position or operating the "emergency stop" button, it stops and the action is completed. |
| Bucket | When the trash can (bucket) is hung up, click on the "bucket" button to make the hook hang the trash can (bucket) firmly, and then press and hold the "bucket" button until the garbage in the trash can (bucket) is dumped. Inside the filler. |
| Unloading bucket | After the garbage in the trash can (bucket) is unloaded, press and hold the "Unloading Bucket" button, and the trash can rotates and resets until the trash can touches the ground and disengages from the hook, the bucket turning mechanism is reset, and the operation ends. |
| Emergency stop | Press the "Emergency Stop" button to stop the current action at any time. |
Three single-hole buttons and function descriptions:
| Button name | Features |
Emergency button | Press the mushroom head, the controller is powered off, the ongoing action stops, pull the mushroom head, the controller restarts, the default is the front zone operation. |
Maintenance safety | Press this button, the push shovel pushes out, retracts, and the lifting and lowering actions of the loader are invalid. |
Outriggers extend and retract | Used to control the extension or retraction of the outrigger cylinder of the bucket mechanism model (only applicable to the models with the bucket mechanism as the loading mechanism) |
The main technical parameters of the product
Items | Units | Parameters | |
Vehicle parameters | Whole vehicle curb quality | kg | 5080 (basic type) |
Maximum total mass | kg | 7360 | |
Rated contained mass | kg | 2150 (basic type) | |
Dimensions (length) | mm | 6420 (basic type) | |
Dimensions (width) | mm | 2200 | |
Dimensions (height) | mm | 2490 | |
Wheelbase | mm | 3308 | |
Minimum ground clearance | mm | 190 | |
Approach / departure angle | ° | 27.7/13；7 | |
Chassis parameters | Chassis model, category, manufacturer | Dongfeng Class II Chassis EQ1075SJ3CDF | |
Number of passengers | 2 | ||
Engine model, manufacturer | Q23-115E60 | ||
Engine rated power | 85 kw/3000 r/min | ||
Transmission model | WLY5GT32 | ||
Transmission type | 5.595/2.848/1.691/1/0.794/5.347R | ||
Job performance | Effective volume of dustbin | m³ | 6.2 |
Filling bucket volume | m³ | 0.8 | |
Compression cycle time | s | ≤19 | |
Feeding cycle time | s | ≤10(Turn barrel type) | |
Unloading cycle time | s | ≤45 | |
way to control | / | automatic / manual | |
Driving performance | Maximum speed (full load) | km/h | 110 |
Maximum climbing angle | % | 30 | |
Minimum turning diameter | m | 14.7 | |
Superior performance
Strong loading capacity and high working efficiency. It adopts advanced two-way compression technology and high compression ratio, which is a leading position in the industry. The loading time is short, the loader bucket capacity is large, the one-time cycle time of the filling operation and the one-time cycle time of the unloading operation are short, the garbage collection and transportation process is efficient and fast, and it is the leader in the industry.
The feeding mechanism has high adaptability and high reliability. The feeding method covers the main forms of domestic garbage collection, including: turning 240L/660L plastic bucket, turning 300L iron bucket, turning 600L iron bucket, tipping bucket and bucket type. At the same time, the original four-bar linkage mechanism layout can be used. Adjustable feeding mechanism hanging teeth, hooks, etc., make the hanging bucket height adaptable to more than 240mm, fully adapt to the regional differences of trash cans, and ensure the high reliability of the feeding process.
Independent locking mechanism and double sealing technology. In order to ensure the sealing of the rear end of the trash can and prevent sewage from flowing out, an innovative design of independent lock hooks is used to lock the filler. The sealing strip at the junction of the rear end of the trash can and the filler is always in a compressed state. It ensures a good sealing performance on the joint surface of the filler and the trash bin. At the same time, it fully borrows and absorbs the foreign advanced double convex sealing structure form, innovatively designed a double sealing technology between the trash bin and the filler, adopts a special rubber seal, has good sealing performance, and effectively prevents secondary pollution.
Humanized operation control. The operation control box is installed in the cab and the rear of the car. The operation control box in the cab can control the pushing and unloading and select the operation mode. The operation control box in the rear of the car controls the operation of the pressing and filling mechanism and the feeding mechanism. The operation is very Convenient; especially in landfills, operators can complete unloading without getting off the truck.
Low energy consumption. The hydraulic system adopts a "dual pump" system, which is different from the traditional "single pump" system. Its advantage lies in effectively reducing system throttling loss and overflow loss, reducing energy consumption and noise.
2.
Good quality
High-quality key components. The key components of the electrical and hydraulic systems are all well-known foreign brands, such as proximity switches, buttons, cylinder seals, etc., which improves the reliability of the garbage truck.
High-quality multi-way valve. Air-controlled multi-way reversing valve is adopted, the valve structure is simple, and the maintenance and repair costs are low. At the same time, it makes full use of the oil pollution resistance of the multi-way reversing valve to eliminate valve jamming and improve the reliability and efficiency of use.
Advanced control technology. Different from the traditional PLC control mode commonly used in the industry, the product draws on foreign advanced and mature technology in the control mode, and adopts the most advanced "CAN bus + special controller mode", which has high automation, good reliability and low failure rate. ,long lasting. Engine power output control, namely throttle control, realizes automatic control through the electrical system, ensuring that the engine can automatically select acceleration and idling states in each operating state of the garbage truck, avoiding power loss and system heating, low fuel consumption, and good economy.
3.
Safe and reliable
High security. The side of the trash bin is equipped with an anti-drop switch to prevent the loading device from being lifted and the loading device is lowered and threatening personal safety. The product is equipped with an alarm device, which can alert the operator to cautiously operate when performing safe operations; There is a safety brace on the loader to prevent the loader from falling and hurting people; the emergency stop button on the left side of the loader can stop the garbage filling mechanism in any state or any position to ensure the safety of operators and equipment; Safety stickers are attached to guide operators to operate safely.
Optional equipment
NO. | name | Picture | Features | Structure and performance characteristics |
1 | Basic type (no feeding mechanism) |
| Garbage collection and transfer | No feeding mechanism, manual feeding; |
2 | Bucket turning mechanism |
| Garbage collection and transfer | The rest of the performance features are the same as the above standard configuration. |
3 | Tipping mechanism |
| Garbage collection and transfer | It can be adapted to 240L plastic drums, 240L/660L plastic drums, 300L iron drums, 600L small iron buckets; other performance characteristics are the same as the above standard configuration. |
4 | Bucket mechanism |
| Garbage collection and transfer | Can be adapted to 730L Dalian type bucket; |
5 | Clamshell flip barrel type |
| Garbage collection and transfer | The rest of the performance features are the same as the above standard configuration. |
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